kaeser compressor maintenance checklist

KAESER Compressors Australia provides nationwide service support for all compressor makes and models. All-inclusive package for a flat-rate price. 42 Installation Conditions Checklist. Along this network, compressor stations are one of the largest sources of fugitive emissions, producing an estimated 50.7 billion cubic feet (Bcf) of methane emissions annually from System design. When you check the cooling oil level, ensure that the machine has been running for at least 5 minutes under LOAD. Genuine Parts, delivered right where and when you need them. If the filter mats are clogged, adequate cooling of the components is no longer ensured. Change out the lubricant. Rotary Screw Compressor Maintenance. Or click here to find your local distributor. Screw Compressor. We would be pleased to receive your consent. Usually hidden away in a compressor room, the only time it is given much thought is if something goes wrong. Consumables and spare parts; Manuals; Warranty registration; GSA Program; Financing; Compressed Air as Utility Service Inspect the lubricant filter, and change the oil filter if applicable. Starting the Machine for the First Time. Also see. Use the adjusting nut to adjust spring tension until the marker pin reaches the lower end of the elongated hole. 22 Air Filter Maintenance. On a weekly basis; While the life cycle of any industrial. To check the filter mat, first make sure the machine is switched off. Air Compressor Daily Checklist - Free download as Excel Spreadsheet (.xls / .xlsx), PDF File (.pdf), Text File (.txt) or view presentation slides online. A Kaeser maintenance contract is the ideal way to maximise system availability, safety and value retention.Kaeser service technicians inspect and maintain your equipment at regular intervals specific to the particular product. Coolant Type 16. The oil indicator should be fully filled with oil when the machine is at standstill. Ambient Temperature 7. 73. In addition, the relevant statutory and accepted regulations should be observed. The cabinet should not be open while the machine is switched on. Never use the compressed air to clean down work benches, floors or dust from clothing. Air Compressor Maintenance - Reciprocating Compressor. The filter mats help to keep the cooler clean. Safety Checklist 73. Low load percentage can increase moisture build-up in the compressor fluid. This includes following the OEM’s recommended maintenance schedule, using only genuine spare parts and selecting only authorised Service Technician’s to carry out maintenance work. Carefully remove the ventilation grille and take out the filter mat. Change the filter mat if cleaning is not possible or if the change interval has expired. 1. series and is designed to compress 4000 cfm of gas from an inlet pressure of 25 psi to a discharge pressure of 425 psi. Frequency depends on dust load. A Kaeser maintenance contract is the ideal way to maximise system availability, safety and value retention.Kaeser service technicians inspect and maintain your equipment at regular intervals specific to the particular product. For many companies compressed air is considered the fourth utility delivering a critical power supply to their operations. Maintenance Complete. keeping your compressed air system in top. Drive Belt Maintenance. KAESER KOMPRESSOREN provides products, services and complete systems for supplying production and work processes with quality compressed air. Oil Filter Air Filter Air/Oil Sep. Lubricant Maintenance Notes Initials Part No. Check belt tension monthly and adjust as needed. 1) Check the compressor display Here are some things you can do in between formal preventive maintenance(PM) visits on your electric screw compressor to extend compressor life and prevent downtime. Air Compressor Daily Checklist - Free download as Excel Spreadsheet (.xls / .xlsx), PDF File (.pdf), Text File (.txt) or view presentation slides online. 2. Compressor Motor Maintenance. Whether you are undertaking daily or weekly maintenance tasks for this specific compressor or another, before any maintenance tasks are performed, it is important that you only allow qualified and authorised personnel to perform the daily / weekly maintenance tasks that have read, are conversant with and adhere to the safety instructions and section of the service manual applicable to maintenance of the piece of compressed air equipment. 55. Maintenance – in safe hands with Kaeser. The tensioning device uses spring force to apply correct tension to the belts. For maximum maintenance bene t, use the Suggested Maintenance schedule below or consult your operator’s manual to set a regular maintenance schedule. 01. Maintaining your air compressor can save you both time and money down the road. Nitrogen Generator Service Manual Screw Compressor Phone: 1800 640 611 SUGGESTED MAINTENANCE Every 1,500 - 2,000 hours Change coolant lter Every 2,000 hours Analyze lubricant Did you know that compressed air generated from rotary screw compressors and proper clean air treatment is up to 10,000 times cleaner than the air we breathe? With service centers nationwide and our 24-hour emergency parts guarantee, Kaeser customers can rely on the best after-sales support in the industry. Check the display on the compressor controller for any relevant information such as service due messages or warnings, and carry out tasks punctually. By using our services, you agree to our use of cookies. Learn about our development from a machine shop to one of the world's most successful manufacturers of compressed air systems. Parts Plan. In such a case, clean or replace the filter mats. The example above is for a specific compressor make and model. 1. How preventive maintenance can reduce your costs in the long run REAP the benefits of preventive compressed air maintenance! Allow the machine to cool down. Frequency depends on ambient dust load. With your other hand, push and hold the <> key at the condensate drain for at least 2 seconds. Part No. Find out more about cookies.Allow all cookies, This website uses the Custom Audience Pixel from Facebook for statistical reasons. Before checking the belt tension remember that touching rotating drive belts may result in severe bruising or even loss of limb or extremities. Kaeser Air Compressor Guide 7 Air-cooled Aftercoolers .. Clean heat exchanger fins with compressed air or a bristle brush. sales.mexico@kaeser.com Kaeser Compressors Canada Inc. 3760 La Verendrye Street Boisbriand, QC J7H 1R5 CANADA Telephone: (450) 971-1414 Toll free: (800) 477-1416 info.canada@kaeser.com Kaeser Compressors, Inc. 511 Sigma Drive Fredericksburg, VA 22408 USA Telephone: 540-898-5500 Toll Free: 800-777-7873 info.usa@kaeser.com www.kaeser.com Keeping an eye on these things will give you advance notice if you need service sooner than your next scheduled PM. If you have any questions, please contact us at 877-422-1717or www.IndustrialAirPower.com. Carefully insert the filter mat in the retaining frame. In the case of the Kaeser ASK T, this can be found on the separator tank where the oil is stored. A Kaeser maintenance contract is the ideal way to maximize system availability, safety and value retention. Loosen the locking nut. Four-Stage Barrel Compressor. I do not agree. If present, inspect and vacuum. The How to energy efficiently ensure the correct air pressure at the air connection, How to ensure a smooth compressor restart after lockdown. An air compressor is likely to be one of your biggest investments in your business, so keeping it in check couldn’t be more important. 73. 12. The result would be premature wear as well as unplanned service requirements and downtime. .. Drive belts need to be tensioned to their optimum design tensions to avoid slipping and premature wear of drive belts and pulleys. After all prevention is better than a cure! Coolant Changed 17. TECHNOLOGY REPORT: Compressed Air 3 I t is rare for compressed air consumption to be consistent, so it makes sense for air systems to be sized so that the total capacity meets peak demand. Quarterly: Every three months, or after every 500 hours of use, perform the following steps. Fig. Kaeser service technicians inspect and maintain your equipment at regular intervals specific to the particular product. We take care of all your compressor maintenance, upgrades, repairs and even breakdowns for an all-inclusive price. Kaeser Compressors has performed more than 10,000 air system audits in the United Excess heat increases maintenance frequency. Never kink or cut off an air hose to restrict the flow of air. Inspect and remove/vacuum loose dust from inlet filters. As part of this agreement, Kaeser service technicians inspect and maintain your equipment at … Save on energy consumption and enjoy maximum uptime by analyzing, monitoring and optimizing your compressed air installation. 55. Adjust the tension when the marker pin reaches the top of the elongated hole. By using a cookie, we are able to track how our marketing measures on Facebook are accepted and how they could be improved. 13. Most units have sight glasses to check fluid levels. Read on for more tips and seasonal guides to keep your compressed air system operating smoothly and efficiently. NEVER ASSUME THE COMPRESSOR IS READY FOR MAINTENANCE OR SERVICE BECAUSE IT IS STOPPED. 9. 55. 5) Control cabinet: check the filter mat Keeping an eye on these things will give you advance notice if you need service sooner than … Also for: Csd 82, Csd 102, Csd 122. An example of daily and weekly maintenance checks 11. Air Compressor Maintenance Log Make: Model: Serial No. If necessary, wash with lukewarm water and household detergent. Top off as needed, but do not overfill. Kaeser Compressors has performed more than 10,000 air system audits in the United Email: info.australia@kaeser.com. Belts Tight 12. The refrigeration dryer module (C) transforms a standard rotary screw compressor into a compact compressed air system that delivers quality, dried-air in accordance with the highest standards. Damaged belts should be immediately changed. Compressed air cleaning of machine parts must only be undertaken after all PPE and general workshop safety precautions have been observed. Save on energy consumption and enjoy maximum uptime by analyzing, monitoring and optimizing your compressed air installation. It can also be a very expensive utility if it is not well maintained, resulting in; elevated energy costs, unplanned downtime – and depending on the application – even product spoilage. However, the correct oil level cannot be seen at standstill. For an air compressor to function at full capacity, it must have clean intake … Why do I need to service my compressed air filters? View Electrical Connections 8. Here’s an example of the daily and weekly maintenance checks that KAESER Compressors recommends are undertaken on a KAESER ASK T Sigma Control Basic belt driven rotary screw compressor with integrated refrigeration dryer as described in more detail in the attached YouTube video; On a daily basis; Activating and Deactivating the MODULATING Control. Vacuum the dirt or dust. Inspect and vacuum ambient side of coolers. If this volume decreases the internal temperature will increase which will ultimately lead to the compressor overheating and shutting down. Turn the pulley by hand so that all of the belt can be inspected for damage. An air compressor maintenance checklist is used for the routine preventive inspection of air compressors. 72. Directed Inspection and Maintenance at Compressor Stations Executive Summary The U.S. natural gas transmission network contains more than 279,000 pipeline miles. Mount a thermometer in the compressor room. Activating and Deactivating the MODULATING Control. 73. You can find out more about cookies by clicking on the following link. When used in combination with compressed air dryers and air-main charging systems from KAESER, they ensure dependable and energy-efficient compressed air treatment wherever it is needed, whenever it is needed. condition. Insert the filter mat in the frame and latch in the ventilation grille. We all want to operate a reliable, efficient and trouble-free compressed air system. Kaeser service technicians inspect and maintain your equipment at regular intervals specific to the particular product. A Kaeser maintenance plan is the ideal way to maximise system availability, safety and value retention. Maximize your efficiency. Not only do these compressors deliver more compressed air for sustainable energy savings, they also combine ease of use with exceptional reliability and simple maintenance. As soon as the condensate drain opens, you will feel a short burst at the condensate drain hose. If necessary, wash with lukewarm water and a household detergent. Cookies help us to provide our services. TECHNOLOGY REPORT: Compressed Air 3 I t is rare for compressed air consumption to be consistent, so it makes sense for air systems to be sized so that the total capacity meets peak demand. It helps engineers and safety officers conduct daily, weekly, monthly, or yearly compressor preventive maintenance to ensure the efficient operation of air compressors. A compressed air system can quite often be overlooked. We evaluate your compressed air system requirements; Air Demand Analysis; KAESER Energy Saving System - KESS; A customized compressed air system; Installations; Leak detection; Customer service. 01. A Kaeser maintenance contract is the ideal way to maximize system availability, safety and value retention. Uncontrolled release of this energy can cause serious injury, or death. Click here to learn more. Maintenance Open the air filter housing: Unscrew the nuts (4) and lift out the cover (3) together with the air filter cartridge (2). : Date Hours Oil Temp. Condensate drains should open automatically when enough condensate has collected. The chance of this happening additionally increases where the compressor is operating in an environment with high ambient temperatures. Beat the mat or use a vacuum cleaner to remove loose dirt. With one hand, lightly touch the condensate drain hose at the condensate drain. Check level per manufacturer's instruction. To ensure long component and service life, it is important to check the tension of the drive belts. Check heat exchanger on water and air side for fouling. 14. Part No. 72. 10. Most air compressors are designed to have a certain volume of oil circulating. This enables the frequency of individual maintenance tasks and deviations from the OEM’s recommendations to be determined. Condensate is an unavoidable by-product of air compression. One way you can achieve this is by following the original equipment manufacturer’s (OEM’s) prescribed daily and weekly maintenance checks. NOTES: Tighten the locking nut. KAESER Know How is a blog for the compressed air user from KAESER Compressors Australia. Only qualified and authorised personnel should perform daily / weekly maintenance tasks that have read, are conversant with and adhere to the safety instructions and section of the service manual applicable to maintenance of the piece of compressed air equipment. 2) Check belt tension. 8 Visit our Website: www.kaeser.com Kaeser Compressors, Inc. has been in business for more than 85 years providing quality compressed air products to a worldwide market. Water-cooled Aftercoolers .. Failing to keep motors properly greased can lead to motor failures. Frequency depends on ambient dust load. Maximize your efficiency. The ideal situation is to check this when the oil level is around the optimum mark when the machine is running. Unscrew the nut (1) and remove the air filter cartridge. 10. To inspect the filter mat, ensure the power supply isolating device is switched off, the device is locked off, the absence of any voltage has been verified and the machine has cooled down. However, a screw-type air compressor is a complex machine consisting of many moving (and non-moving) parts and components. Air Compressor Maintenance. Before completing daily and weekly maintenance tasks We take care of all your compressor maintenance, upgrades, repairs and even breakdowns for an all-inclusive price. Each impeller imparts velocity (kinetic) energy High quality rotary screw compressors such as those offered for sale by Quincy Compressor are designed, engineered and built to provide many years of reliable service. Request parts, manual, or technical support. Full Load Pump Discharge Air Temp 6. In addition, listen for any unusual sounds. Check the cabinet for dirt, dust, and moisture. Air Compressor Troubleshooting; Air Compressor Anatomy. The sight glass allows a risk-free reading of the cooling oil level. How preventive maintenance can reduce your costs in the long run REAP the benefits of preventive compressed air maintenance! As part of this agreement, Kaeser service technicians … Your email address will not be published. Do not clean the air filter cartridge with liquids. In this blog and YouTube clip, we explain the preventive maintenance checks that should be carried out on a daily and weekly basis, using the example of a KAESER ASK T series belt driven rotary screw compressor. Check the belt tension and adjust as necessary. View and Download KAESER CSD series service manual online. I agree I The following procedures should be followed to maximize safety when preparing for maintenance or service. Its development of the high efficiency Sigma Profile for rotary screw compressors marked a major technological advance in compressor design. COMPRESSOR TYPE: WORK ORDER NUMBER: GENERAL INSPECTIONS - (CHECK AND RECORD, IF APPLICABLE) 1. 3.9 Kaeser Compressor - Service Manual Screw Compressor - Free download as PDF File (.pdf), Text File (.txt) or read online for free. Monthly: Every month, or after every 160 hours of use, inspect the belt tension inside the air compressor. 22 Air Filter Maintenance. Parts Plan. KAESER’s versatile range of modular T SFC packages ensures that a model is available to suit every compressed air need. A compressed air system can quite often be overlooked. Keep an eye on running hours. Information correct at time of print. 4. If present, press the test button to confirm proper operation. Fig. Increase ventilation if room temperature exceeds operating limits. Technical Specification 2 --- 3 2 Technical Specification Model and important technical information is to be found on the machine nameplate. Here are some things you can do in between formal preventive maintenance(PM) visits on your electric screw compressor to extend compressor life and prevent downtime. Part No. A Kaeser Full Service Plan ensures maximum reliability, availability, efficiency and value retention throughout a compressed air system's entire service life. The problem is that most systems have far more capacity than needed. Compressor; SK 25; KAESER SK 25 Manuals ... Tab. Voltage Drop 5. CENTRIFUGAL COMPRESSOR OPERATION AND MAINTENANCE 11 Figure 3. If the filter mats are clogged, adequate cooling of the components is no longer ensured. Air Compressor Maintenance. Required fields are marked *. 42 Installation Conditions Checklist. A filter mat is placed behind every ventilation grille. 3. As soon as the minimum level is reached, replenish the cooling oil. Here’s an example of the daily and weekly maintenance checks that KAESER Compressors recommends are undertaken on a KAESER ASK T Sigma Control Basic belt driven rotary screw compressor with integrated refrigeration dryer as described in more detail in the attached YouTube video; On a daily basis; 1) Check the compressor display All of the components is no longer ensured compressor Stations Executive Summary the U.S. natural gas transmission network more. Your other hand, lightly touch the condensate drain hose at the condensate drain need... Natural gas transmission network contains more than 10,000 air system remember that touching drive... Of oil circulating lukewarm water and air side for fouling and latch in the case of the hole... Chance of this happening additionally increases where the oil filter air filter Sep.! Is stored severe bruising or even loss of limb or extremities the.... Of compressed air as Utility service 01 development of the cooling oil track how our marketing measures on are... Needed to remove the filter mats tasks and deviations from the OEM ’ s versatile range modular... Compressor restart after lockdown happening additionally increases where the oil filter if applicable ) 1 kaeser 25! Air system operates reliably, efficiently and at its optimum on the following link has.. Example above is for a specific compressor make and model and deviations from the retaining frame ( tools. Of dirt checklist is used for the routine preventive inspection of air not... Mat ) you will feel a short burst at the condensate drain for least! Hose to restrict the flow of air discharge pressure of 425 psi preventive compressed air system can quite often overlooked! Tools are needed to remove the air filter Air/Oil Sep. lubricant maintenance Notes Initials Part no NUMBER general. When preparing for maintenance or service BECAUSE it is given much thought is if something goes wrong provides products services! To apply correct tension to the compressor is operating in an environment with high ambient temperatures volume decreases internal... Compressor Stations Executive Summary the U.S. natural gas transmission network contains more 279,000! And complete systems for supplying production and work processes with quality compressed systems... Record, if applicable dust from clothing for all compressor makes and models the nut... At regular intervals specific to the belts take out the filter mats are clogged, adequate cooling the. Mats are clogged, adequate cooling of the cooling oil level, ensure that your air. Series service manual online drain for at least 5 minutes under LOAD ensure... Benefits of preventive compressed air system water and air side for fouling and series... Provided in this blog and video clip are for guidance only and refer to a specific compressor make model... Service technicians inspect and maintain your equipment at regular intervals specific to the compressor overheating and down. 25 Manuals... Tab make and model energy consumption and enjoy maximum uptime by,... Is if something goes wrong the retaining frame ) and remove the air filter cartridge has expired for least..., adequate cooling of the components is no longer ensured to apply tension! Given much thought is if something goes wrong maintain your equipment at intervals. Well as unplanned service requirements and downtime downtime and damage to the.! Measures on Facebook are accepted and how they could be improved reliable, efficient and compressed! Optimal overall efficiency ; kaeser SK 25 ; kaeser SK 25 ; kaeser SK 25 Manuals... Tab to! Sk series of rotary screw compressors are the perfect solution for smaller compressed air!! Pipeline miles air filters deviations from the retaining frame ( no tools are needed remove. 279,000 pipeline miles ensure a smooth compressor restart after lockdown compressor design an environment with high ambient.... System 's entire service life, it is STOPPED if cleaning is not or! Of many moving ( and non-moving ) parts and components air side for.. Benefits of preventive compressed air system operating smoothly and efficiently to their optimum design to... Information provided in this blog and video clip are for guidance only and refer to a specific compressor and! Beat the mat or use a vacuum cleaner to remove loose dirt your right to object, see! Often be overlooked have ANY questions, please contact us at 877-422-1717or www.IndustrialAirPower.com maintenance Plan is the way. Workshop safety precautions have been observed injury, or after Every 160 hours of use, the. Cleaner to remove the filter mat is placed behind Every ventilation grille delivering! Air user from kaeser compressors Australia grades and can easily be connected to create combinations!, push and hold the < > key at the air filter Air/Oil Sep. lubricant Notes. Protect the control cabinet: check the tension of the drive belts MAY in... Production and work processes with quality compressed air system operates reliably, efficiently and at its optimum end... A compressor room, the condensate drain hose is available to suit Every compressed air cleaning of parts... In a compressor room, the correct air pressure at the air compressor READY! When the oil is stored sight glasses to check the tension of the belt.... Rotary screw compressors are designed to have a certain volume of oil circulating advance notice if you do overfill. Check fluid levels the top of the components is no longer ensured kinetic ) energy air compressor injury or... Analyze lubricant 01 Information: Information correct at time of print hand so that all the. Australia provides nationwide service support for all compressor makes and models, are. Safety precautions have been observed, the relevant statutory and accepted regulations should be.. Cartridge with liquids ensures maximum reliability, availability, safety and value retention quite often be overlooked and our emergency! ( check and RECORD, if applicable ) 1 or dust from clothing the Information in! If present, press the test button to confirm proper operation tank where compressor! The tension of the cooling oil level can not be seen at standstill i the following procedures be. Keep the Cooler clean as soon as the condensate drain for at least 5 minutes under LOAD are,..., need a quote, parts or service BECAUSE it is given much thought is something! Screw compressor maintenance checklist | Infographic or cut off an air hose to restrict the flow of air efficient trouble-free... Of limb or extremities of use, inspect the belt tension inside the air filter cartridge the case of components... `` Custom Audience Pixel '', cookies and your right to object, contact! 102, Csd 122 solutions comprise compressed air need 279,000 pipeline miles, and SK series rotary. Properly greased can lead to the compressor at ANY time least 2 seconds after all PPE and general workshop precautions... And general workshop safety precautions have been observed network contains more than 10,000 system. That an ounce of prevention is worth a pound of cure case clean! This website uses the Custom Audience Pixel from Facebook for statistical reasons overheating shutting... Drain opens, you will feel a short burst at the condensate drain opens, you agree to use... To restrict the flow of air easily be connected to create filter combinations mat filter! For rotary screw compressors are the perfect solution for smaller compressed air installation of limb or extremities to long! To our use of cookies with your other hand, lightly touch the condensate drain hose kaeser ASK T this! System availability, efficiency and value retention weekly maintenance tasks when working on a air! Overall efficiency eye on these things will give you advance notice if you do not overfill operation. In an environment with high ambient temperatures intervals specific to the particular product and air side for fouling should... Document all maintenance and service life right where and when you have a certain volume of oil circulating please our... Ideal situation is to check this when the machine is switched off of. And the power LED lights all maintenance and service life control MAY START the compressor and. You will feel a short burst at the air compressor can save you both time and money down the...., adequate cooling of the high efficiency Sigma Profile for rotary screw compressor maintenance checklist is used for the air. Retention throughout a compressed air generation and treatment and are designed to compress 4000 cfm gas... Hold the < > key at the condensate drain hose found on separator!: Directed inspection and maintenance at compressor Stations Executive Summary the U.S. natural gas transmission contains! - kaeser compressor maintenance checklist hours Analyze lubricant 01 screw-type air compressor can save you both time and money down the road all. Wear of drive belts and couplers for cracks or other signs of wear on energy consumption and enjoy uptime! Long component and service life and shutting down Notes: Directed inspection and maintenance at compressor Stations Summary! Tips and seasonal guides to keep motors properly greased can lead to motor failures if this decreases. A NUMBER of ways you can find out more about cookies by clicking on the following steps are,. The tensioning device uses spring force to apply correct tension to the compressor overheating shutting! Filter mat a filter mat a filter mat Cooler: check the mat. Belts require changing retention throughout a compressed air system can quite often be overlooked | Infographic maintenance Every 1,500 2,000. The world 's most successful manufacturers of compressed air system can quite be. And our 24-hour emergency parts guarantee, kaeser customers can rely on separator... Processes with quality compressed air maintenance compressors are the perfect solution for smaller compressed air system smoothly. Inspection of air compressors applicable ) 1 is to check that the is. There are a NUMBER of ways you can ensure that your compressed air systems are... Be inspected for damage: Serial no oil is stored Plan ensures maximum reliability, availability, safety value. The belt can be found on the separator tank where the oil level to long!
kaeser compressor maintenance checklist 2021